Search found 112 matches

by ezrec
Tue Sep 08, 2015 9:08 pm
Forum: FDM printing
Topic: Project Tesseract
Replies: 11
Views: 58999

Re: Project Tesseract

Very interesting.

Have you considered printing on a roll of PVC? Roll from one end to the other. ABS sticks pretty well to it if you 'juice it' with a light spray of acetone.
by ezrec
Sun Sep 06, 2015 6:53 pm
Forum: 3DP printing
Topic: Brainstorming: Compact piston drives
Replies: 10
Views: 23285

Re: Brainstorming: Compact piston drives

Yes - the "traveling winch spool" could easily be replaced with a traveling cable guide and pulley. In that case we would need some software adjustment to account for the moving guide, but it's a Small Matter Of Programming. As for gears - metal all the way. The real trick would be to find...
by ezrec
Fri Sep 04, 2015 4:13 pm
Forum: Plan B
Topic: FPGA + AVR for pen control?
Replies: 2
Views: 23319

FPGA + AVR for pen control?

Plan C (or whatever it's going to be called) will need to control far more pens. Recently ran across this Spartan FPGA + AVR combo on Sparkfun.com: https://www.sparkfun.com/products/11953 Spartan 6 XC6SLX9 FPGA with 84 digital ios (3.3v or 1.2v), and an Atmega32U4 with 8 analog ins. The Atmega32U4 i...
by ezrec
Wed Sep 02, 2015 3:39 pm
Forum: 3DP printing
Topic: Brainstorming: Compact piston drives
Replies: 10
Views: 23285

Re: Brainstorming: Compact piston drives

.. which could be completely mitigated with the following winch gearbox. Assume the steel wire is 1mm in diameter. The wire will wind onto a winch spool, where the entire wire will wind onto a single layer on the drum. The ends of the winch spool are 1mm higher than the wire, and threaded so that on...
by ezrec
Tue Sep 01, 2015 4:55 pm
Forum: 3DP printing
Topic: Brainstorming: Compact piston drives
Replies: 10
Views: 23285

Re: Brainstorming: Compact piston drives

.. of course, the holding torque needed for this design is absurd, but it may help poke our brains into other directions.
by ezrec
Tue Sep 01, 2015 2:38 pm
Forum: 3DP printing
Topic: Brainstorming: Compact piston drives
Replies: 10
Views: 23285

Re: Brainstorming: Compact piston drives

A solution to the guidance problem is to use a wide coil spring under the powder plate. Assume powder plate is attached to a coil spring, sufficient to fully eject a loaded part/feed bin when fully compressed. The powder plate's edges are rollers in bearings in the corners. Further assume the powder...
by ezrec
Mon Aug 31, 2015 1:52 pm
Forum: 3DP printing
Topic: Brainstorming: Compact piston drives
Replies: 10
Views: 23285

Brainstorming: Compact piston drives

For my next printer (a 'large desktop' size, currently in the concept phase) I'm trying to come up with ways to implement a more compact piston system. I have a few ideas: * A Spirllift style system http://pacospiralift.com/ - Pro: Off-the shelf device, in the scale needed for 'large desktop' powder...
by ezrec
Mon Aug 31, 2015 1:39 pm
Forum: 3DP printing
Topic: Vacuum based automatic depowdering
Replies: 4
Views: 11086

Re: Vacuum based automatic depowdering

Sugar is highly hydroscopic, and tends to clump, which is why I'm leaning towards the 4-5cm range.

Regardless, than you for your offer of design assistance - I'll let you know if I need it for the vacuum insert.
by ezrec
Sat Aug 29, 2015 11:35 am
Forum: 3DP printing
Topic: Vacuum based automatic depowdering
Replies: 4
Views: 11086

Re: Vacuum based automatic depowdering

Agreed on all your points. As I am focusing on granular sugar, the filter issue isn't a problem for recovery. I'm willing to continue to sacrifice resolution for the advantages of quick prototyping (thick layers). There are many ways to make the 50mm smaller - a FFM built plastic air guide could ada...
by ezrec
Fri Aug 28, 2015 6:04 pm
Forum: 3DP printing
Topic: Vacuum based automatic depowdering
Replies: 4
Views: 11086

Vacuum based automatic depowdering

So, here's an idea: Assume the part build area is 100mm x 100mm x 100mm. Assume the piston range in Z is 150mm. Assume a hole, suitable for a shop vacuum (with filter bag for powder) hose is at Z=0mm-20mm At Z=50mm, there is a 5mm ledge on the inside of the part chamber, and a freely movable mesh pl...